Universal Robots and Fronius integrated collaborative welding solution design for your welding production needs.

Small Footprint

Easy To Program

World Class Welding Capability

This system merges the collaborative robot capabilities of the Universal Robots UR10e with the industry-leading weld process control of the Fronius TPS/i welding solution. Systems can ship in weeks, not months, and production welding can start in as little as a day, once powered up. A team with decades of experience in industrial robotic welding created the user interface to be easy to teach, employing powerful functionality, all with an intuitive interface.

All system are capable of welding: Aluminum, Carbon Steel, and Stainless Steel materials.

Fronius offers the widest lists of welding processes such as: Synergic Pulse, Synergic Pulse with Syncro-Pulse, CMT (cold metal transfer), CMT Mix Drive, CMT Cycle Steps, PMC (Pulse Multi Control), PMC Mix Drive, PMC Ripple Drive, LSC (Low Spatter Contro), and LSC Root.

fronius welding equipment
Universal robots UR10e collaborative robot
fronius universal robot duel table kit
URF-1P Front Rev2_02 600X1000

We are continually adding options to our already versatile COBOT welding solution, like our Duel Table kit for added welding area. The left side table option adds an extra 4 feet by 3 feet to the left for a total of 3 feet by 8 feet of the welding area. The duel table kit works with all existing systems.

FEATURES

  • Weaving - Set the weave pitch, length, angle, dwell left, and dwell right.
  • Seam Tracking - Follow part deviation with ease.
  • Part Check - Quickly check to see if a part or feature is present with touch sensing to protect your tooling and configure your welding process.
  • Touch Sensing - Find part variations to adjust weld points in multiple dimensions.
  • 1000 weld jobs - Large welding job storage and access to those jobs at any point in the welding process.
  • Job Editor - Access all your welding job parameters to copy, move, edit, backup, and restore to speed up welding development.
  • Fronius Teach Mode - Protect the welding wire from getting bent while teaching and simulating program points.
  • Welding Simulation - Quickly turn welding simulation on and off while the welding program is running with a dedicated hand-held wand.
  • Copy and Pattern welding programs - Use Universal Robots Features to move, copy, or pattern welding programs.
  • Wire Feeding - Feed wire from a barrel or from the optional spool holder.
  • And more coming soon...

Proprietary URCaps installation for easy, but powerful, programming

Visuals to guide you through the programming process

 

Wizard-like interface for quick concise programming of weld points

Convenient Free Drive button for quick placement of weld points

universal robots teach pendant
THG Automation user interface universal robots fronius
THG Automation user interface universal robots fronius
THG Automation user interface universal robots fronius
UR10e fronius URF-1 collaborative robot solution reach top
UR10e fronius URF-1 collaborative robot solution reach front
UR10e fronius URF-1 collaborative robot solution reach right

Ready to order systems?

Base Push System

The base push system is great for welding carbon steel, stainless steel, and can push aluminum, which includes these Fronius options:
-TPS 400i Power Source with 1000 jobs, Teach Mode, Job Editor, and more.
-Wire Feeder
-Spool Holder or wire barrel kit
-Push Torch

Each system includes the Universal Robots UR10e 10 kg payload robot with the THG Automation interface software, which includes all the features listed above.

Included MIG welding processes:
-Synergic Standard
-Synergic Pulse
-Synergic Syncro-Pulse
-PMC

And additional options upon request:
-LSC
-LSC Root

Base Push-Pull System

The base Push-Pull system is great for welding carbon steel, stainless steel, and aluminum with advanced welding processes available with Fronius. This system includes the Base Push system options plus the PMC weld process for better penetration control, and TIG-like appearances, which is only available with the additional wire buffer unit and pull torch.

This system includes the following additional Fronius options:
-Wire Buffer
-Push-Pull Torch
-PMC software options plus PMC Ripple Drive

Each system includes the Universal Robots UR10e 10 kg payload robot with the THG Automation interface software, which includes all the features listed above.

Supported MIG welding processes:
-Synergic Standard
-Synergic Pulse
-Synergic Syncro-Pulse
-PMC
-PMC Mix Drive
-PMC Ripple Drive

And additional options upon request:
-LSC
-LSC Root

Advanced Push-Pull System

This system is excellent for welding carbon steel, stainless steel, and aluminum, which includes all the options in the Base Push system, the Base Push-Pull system, and these additional Fronius options:
-Fronius CMT ready Push-Pull MIG gun
-CMT software for advanced welding of thin materials and TIG like appearance

Each system includes the Universal Robots UR10e 10 kg payload robot with the THG Automation interface software which includes all the features listed above.

Supported MIG welding processes:
-Synergic Standard
-Synergic Pulse
-Synergic Syncro-Pulse
-PMC
-PMC Mix Drive
-PMC Ripple Drive
-CMT
-CMT Mix
And additional options upon request:
-LSC
-LSC Root
-CMT Cycle Steps

Fronius Process and Material Availability Matrix By Model

Fronius option matrix