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Universal Robots and Fronius collaborative welding solution is designed for your welding production needs.
Small Footprint
Easy To Program
World Class Welding Capability
This system merges the collaborative robot capabilities of Universal Robots UR10e with industry-leading weld process control of Fronius TPS/i welding solutions. Systems can ship in weeks, not months, and production welding can start in as little as a day, once powered up. A team with decades of experience in industrial robotic welding created the user interface to be easy to teach, employing powerful functionality, all with an intuitive interface.
All systems are capable of welding: Aluminum, Carbon Steel, and Stainless Steel materials.
Fronius offers the widest lists of welding processes such as: Synergic Pulse, Synergic Pulse with Syncro-Pulse, CMT (cold metal transfer), CMT Mix Drive, CMT Cycle Steps, PMC (Pulse Multi Control), PMC Mix Drive, PMC Ripple Drive, LSC (Low Spatter Control), and LSC Root.
We are continually adding options to our already versatile COBOT welding solution, like our Dual Table kit for added welding area. The left side table option adds an extra 4 feet by 3 feet to the left for a total of 3 feet by 8 feet of the welding area. The dual table kit works with all existing systems.
FEATURES
- Weaving - Set the weave pitch, length, angle, dwell left, and dwell right.
- Seam Tracking - Follow part deviation with ease.
- Path recording and multi-pass playback for heavy welding applications.
- Part Check - Quickly check to see if a part or feature is present with touch sensing to protect your tooling and configure your welding process.
- Touch Sensing - Find part variations to adjust weld points in multiple dimensions.
- 1000 weld jobs - Large welding job storage and access to those jobs at any point in the welding process.
- Job Editor - Access all your welding job parameters to copy, move, edit, backup, and restore to speed up welding development.
- Fronius Teach Mode - Protect the welding wire from getting bent while teaching and simulating program points.
- Welding Simulation - Quickly turn welding simulation on and off while the welding program is running with a dedicated hand-held wand.
- Pattern welding programs - Create a program and then pattern it in the X, Y, and or Z coordinate to save time.
- Stitch weld, quickly set two points, weld length, and the number of welds to automatically create a series of strip welds.
- Wire Feeding - Feed wire from a barrel or from the optional spool holder.
- Starter kit of welding consumables including welding tips liners
- Pendant Armor teach pendant protector
- Screen Protector
- Robot arm spatter guard system
- Free software upgrades for a year, including future options
- Free phone support
- And more ...
Add-on Options
- Fronius Wire Sense software option for wire sense searching in weld nodes and Edge Detect node (CMT wire feed only)
- Additive manufacturing WAAM/DED support - import G-Code to perform additive manufacturing (works with all systems)
- SideCar - flip a switch and use the same power source to perform manual welding with added manual wire feeder.
- Dual table add-on kit for a total 3' X 8' welding surface
- Weld divider to operate as a two-station system
- Linear and rotational positioners
Proprietary URCaps installation for easy, but powerful, programming
Visuals to guide you through the programming process
Wizard-like interface for quick concise programming of weld points
Convenient Free Drive button for quick placement of weld points
URW-2
Base Push System
The base push system is an air-cooled system that is great for welding carbon steel, stainless steel and can push aluminum. We suggest moving to System 3 if you want to run a lot of aluminum or aluminum wire sizes under .062” or 1.6 mm
The base push system includes these Fronius options:
- TPS 400i Power Source with 1000 jobs, Teach Mode, Job Editor, and more
- Wire Feeder
- Spool Holder or wire barrel kit (optional)
- Push Torch
Each system includes the Universal Robots UR10e 12.5 kg payload robot with the THG Automation interface software, which includes all the features listed above.
Included MIG welding processes:
- Synergic Standard
- Synergic Pulse
- Synergic Syncro-Pulse
- PMC
- PMC mix
And additional options upon request:
- LSC
- LSC Root
URW-2W
Water-Cooled Push System
Just like the air-cooled push system, the water-cooled push system is great for welding carbon steel, stainless steel and can push aluminum. We upgraded the power source to the TPS 500i 500 amp unit for high duty cycles. The water-cooled torch cools faster improving tip life. We suggest moving to System 3 if you want to run a lot of aluminum or aluminum wire sizes under .062” or 1.6 mm.
Included MIG welding processes:
- Synergic Standard
- Synergic Pulse
- Synergic Syncro-Pulse
- PMC
Add additional options upon request:
- LSC
- LSC Root
URW-2P
Base Push-Pull System
The base Push-Pull system is great for welding carbon steel and stainless steel, but especially aluminum. This system includes the Base Push system options plus PMC Ripple Drive for TIG like appearances with aluminum, which is only available with the additional wire buffer unit and Pull torch. This system is also water-cooled for higher duty cycles with aluminum.
This system includes the following additional Fronius options:
- Wire Buffer
- Push-Pull Torch
- PMC software options plus PMC Ripple Drive
Each system includes the Universal Robots UR10e 10 kg payload robot with the THG Automation interface software, which includes all the features listed above.
Supported MIG welding processes:
- Synergic Standard
- Synergic Pulse
- Synergic Syncro-Pulse
- PMC
- PMC Mix Drive
- PMC Ripple Drive
And additional options upon request:
- LSC
- LSC Root
URW-2PA
Advanced Push-Pull System
2.5This system is excellent for welding carbon steel, stainless steel, and aluminum, which includes all the options in the Base Push system, the Base Push-Pull system, and these additional Fronius options:
-Fronius CMT ready Push-Pull MIG gun
-CMT software for advanced welding of thin materials and TIG like appearance
Each system includes the Universal Robots UR10e 10 kg payload robot with the THG Automation interface software which includes all the features listed above.
Supported MIG welding processes:
- Synergic Standard
- Synergic Pulse
- Synergic Syncro-Pulse
- PMC
- PMC Mix Drive
- PMC Ripple Drive
- CMT
- CMT Mix
And additional options upon request:
- LSC
- LSC Root
- CMT Cycle Steps
Included with every complete system is a Siegmund brand fixture kit with every table.
Siegmund Welding Tables are the Hardest, Most Durable and Extraordinarily Flat Welding Tables Available in the World.
The hardened X7 Steel (the 8.7 Series), is specially made for Siegmund in Germany. This steel is of a considerably higher hardness grade compared to 98% of the welding tables in the market. With the Series 8.7 Siegmund Welding tables, the top plate achieves a hardness of 850 vickers after the Plasma Nitration and the BAR-Treatment. The higher hardness also helps maintain the flatness of the weld table.
US160162.N
Quantity: 4
Stop and Clamping Square (12" Tall) (Nitrided)
US160610.N
Quantity: 4
Professional Screw Clamp (Nitrided)
US160420.N
Quantity: 8
5" Universal Stop (Nitrided)
US160511
Quantity: 12
Short Fast Clamping Bolt (Burnished)
CLEANING SOLUTION
- Removes grease, oil and dirt from the table surface
- Available in 1 Liter spray or 5 Liter container
ANTI-SPATTER SPRAY
- Non-flammable water based solution
- Prevents weld spatter from adhering to table
CLEANING BRUSH
- For removing dirt from bore holes
- Perfectly sized for System 16 table bore holes
HEX WENCH
- For tightening clamping bolts quickly
- Ball ended for easy location
- Ergonomic grip handle
BURNER HOLDER
- can be positioned in each system bore hole
- offers an attachment for your welding burner.
- Made from Heavy Duty Burnished Metal
ECCENTRIC STOP WITH M10 THREAD
- A Multitude of Clamping Options with Other Squares and Stops are Facilitated by the Borehole.
- Specifically Made for System 16 Bore Holes, Supporting System 16 Clamps and Stops.
- The Overall Design Allows Any Piece to be Held in Place Tightly.
