Collaborative Robotic Oxy-Fuel Cutting Systems For Heavy-Duty Manufacturing

Traditional robotics capability. Collaborative simplicity.

THG brings robotic precision to heavy-duty oxy-fuel cutting. Cut thick carbon steel, bevel edges, and follow complex geometries with precise control of torch angle, height, and travel path. All without prior robotic experience or any programming skills.

Proven and reliable IHT Automation oxy-fuel

Multi-axis robotic cutting with coordinated motion

Built, installed, and supported by THG experts

Nelson Global
Wood-Mizer
Caterpillar
Owens Corning
Fass Diesel Fuel Systems
Funkhouser Race Cars
PikRite

3–300 mm

Cut 3–300 mm (3/16–12 in.) mild steel.

Zero

Programming experience required.

Integrated

Control gas, flame ignition, height sensing, and much more.

Traditional Cutting Process. Modern Automation.

Robotic oxy-fuel cutting for heavy plate, bevels, and complex geometry with automated gas control, ignition, height sensing, and torch motion.

THG Collaborative Robotic Oxy-Fuel Cutting System
THG Collaborative Robotic Oxy-Fuel Cutting System

Starting Price: $135,000

THG Collaborative Robotic
Oxy-Fuel Cutting System

Automate heavy-duty oxy-fuel cutting without robot coding or a dedicated robot programmer. THG combines a Universal Robots cobot with IHT APC process control, FIT+ oxy-fuel technology, height sensing, and proprietary graphical software in one production-ready cutting system.

What’s included in the base system:

Universal Robots Cobot

IHT APC Gas Controller

IHT FIT+ Oxy-Fuel Torch

Industrial Flame-Cutting Table + Siegmund Fixturing

Coolex® Cooling Technology

Integrated Safety Devices

THG Proprietary URCaps Graphical Software

Accessories and Consumables

Go Beyond Simple Oxy-Fuel Cutting

Start with heavy-plate cutting. Add reach and part motion as your applications demand more.

Positioners, Coordinated Motion, and linear tracks let THG automate bevels, pipe, vessels, oversized plate, and more complex 3D cutting paths. Every option integrates into the same THG robotic platform and programming environment.

Fronius Power Sources Proprietary Welding Features

IHT APC Process Control

Automates gas control, ignition, preheating, piercing, height sensing, and cutting parameters through one integrated oxy-fuel process package.

Linear Track Systems

Positioners

Rotate pipe, vessels, and complex parts for improved torch access, beveling, and multi-sided oxy-fuel cutting.

THG Mobile Platform

Mobile Platform

Move the complete robotic oxy-fuel system between work areas without rebuilding or permanently dedicating the cell to one station.

MultiMode THG

MultiMode

Combine any two THG-supported processes, whether welding or cutting. For example, combine TIG precision with MIG productivity in one cell. Or do Plasma/MIG, Laser/TIG, etc.

Coordinated Motion THG

Coordinated Motion

Synchronize cobot and positioner movement to maintain torch angle and travel path while the workpiece rotates.

Master TIG Welding Aluminum Modern Technologies

Linear Tracks

Extend cobot travel along long plate, structural components, and oversized parts that exceed a fixed robot work envelope.

THG URCap Software.
Program Oxy-Fuel Cuts In Minutes.

Manually guide the cobot, and define the cutting parameters in THG’s graphical URCap interface. No need for dedicated robotic staff. Your fabricators can program THG systems, even when using additional axes.

Pattern Cutting

Program and repeat cutting patterns across the X, Y, and Z axes.

Free Drive Teaching

Move the cobot by hand to teach start points and cutting paths.

Job Editor

Create, copy, edit, back up, and restore cutting jobs.

Simulation

Check programmed robot motion before starting the cutting cycle.

THG proprietary URCap.

Designed for fabricators.

Integrated IHT process control.

Advanced cutting motion and sensing capabilities programmed in minutes.

THG Automation Integrates IHT Robotic Oxy-Fuel Systems

Hypertherm Robotic Plasma Cutting

IHT APC brings stored cutting parameters and automated process control to robotic oxy-fuel cutting. Predefined settings for ignition, preheating, piercing, and cutting help operators achieve repeatable results with less manual adjustment.

APC Process Control

Automates gas control, ignition, preheating, piercing, and the cutting sequence using integrated hardware, software, and process data.

Cutting Database

Recall stored settings for ignition, preheating, piercing, and cutting instead of resetting parameters for every job.

Automatic Ignition

Starts the torch automatically and uses flame detection to confirm ignition before cutting begins.

Height Sensing

Capacitive sensing maintains torch-to-part distance during preheating and cutting for more consistent positioning.

Slag & Backfire Detection

Built-in monitoring detects slag buildup and backfire conditions to protect the torch and maintain process reliability.

FIT+ Three Torch

Combines height sensing, ignition, Coolex® cooling, and tool-free nozzle changes in one robotic cutting torch.

Customer Testimonials

Results From the Shop Floor

“We really wanted to do business with THG. We liked their professionalism. We liked the guys behind the scenes that helped with support. Something happened where we spiked, and I had to have it NOW. Then I think we ordered three in a row!”

Patrick Hundley – President, West Coast Manufacturing

“The cobot has offered me an amount of confidence that I’m not worried about hitting product line goals. I’m able to move into other industries and hit their timelines as well.”

Matt Funkhouser – Owner, Funkhouser Racecars

“We spent about 15 minutes being taught how to program the UR. We programmed it in about 5, and then it performed the complete weld and created a ready-to-ship part with no grinding or cleanup required in 30 seconds less than we had it quoted for.”

Zach Van Meter – Owner, TMF Center

Small Race Shop Scaled Production 7× with a Collaborative Robotic Welding System

4X Productivity Gain with Collaborative Laser Welding Robots

How PikRite Solved Labor Shortages with Robotic MIG Welding

Built and Supported Where You Are

Looking for robotic cutting automation in your region?

Contact THG Automation to discuss availability and support in your country.

Plasma Cutting System-THG

United States

Design, integration, and support for manufacturers across the U.S.

Plasma Cutting System-THG

Canada

Design, integration, and support for manufacturers across Canada.

Plasma Cutting System-THG

Australia

Design, integration, and support for manufacturers across Australia.

Book a Demo.
See the System in Action.

Let’s discuss your parts and show you what’s possible. We’ll help you choose the right THG configuration you need today, with room to expand as your production needs grow.

Common Questions

What materials can a THG robotic oxy-fuel cutting system cut?

THG oxy-fuel systems are designed primarily for carbon and mild steel. Oxy-fuel is not suitable for aluminum or stainless steel; THG recommends robotic plasma cutting for those materials.

How thick can a THG robotic oxy-fuel system cut?

IHT APC technology supports mild steel from 3 to 300 mm (3/16 to 12 in.) thick, covering everything from general fabrication to very heavy plate cutting.

Can the system cut complex 3D geometry?

Yes. THG can combine the cobot with positioners and Coordinated Motion to cut pipe, vessels, curved surfaces, and other complex part geometry.

Can the system cut bevels?

Yes. IHT APC supports robotic bevel cutting with controlled torch angle, height, and travel path for heavy plate applications.

Do I need robotics experience to operate the system?

No. THG uses a proprietary graphical URCap interface on the cobot teach pendant. Operators can manually guide the robot to the cut location, define the path, and run stored jobs without writing robot code. Creating a job typically takes just a few minutes.

Does robotic oxy-fuel cutting require a safety enclosure?

Not necessarily. The cobot itself may operate without traditional robot fencing, but oxy-fuel cutting still requires the same fire, gas, heat, and workplace safety controls as manual flame cutting. THG recommends an application-specific safety assessment.

Can I automate long, round, or oversized parts?

Yes. THG offers rotary table or floor-based positioners, Coordinated Motion, and linear tracks for applications beyond a fixed cobot work envelope.

Can I expand the oxy-fuel system later?

Yes. Positioners, tracks, Coordinated Motion, mobile platforms, and longer-reach cobots can be added as part size and production requirements change without replacing the core THG platform.

How long does it take to get a system?

Two weeks average delivery time from order to installation.

Where do you support customers?

THG serves manufacturers across the US, Canada, and Australia. Canadian systems are built locally with no cross-border tariffs.

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